An Interactive 5-Day Training Course
Overhead Crane
Construction, Types, Load, Operation and Safety
Classroom Sessions:
INTRODUCTION
Overhead cranes are vital in industries such as manufacturing, construction, warehousing, and logistics, where they handle heavy lifting and material movement. The Overhead Cranes training course offers a comprehensive deep dive into the technology, operation, and safety protocols of overhead cranes. Participants will gain a thorough understanding of crane construction, types, and operation, along with essential skills in performing crane inspections and conducting load calculations to ensure safe lifting practices.
This training course also covers critical topics such as safety regulations, crane testing, drive systems, and rigging procedures. With an emphasis on practical, hands-on training, attendees will learn to troubleshoot common crane malfunctions, operate cranes efficiently, and understand maintenance requirements. By the end of the training course, participants will have the knowledge and confidence to operate overhead cranes safely, minimizing risks, improving productivity, and ensuring compliance with industry standards.
This GLOMACS Overhead Crane training course will highlight:
- Overhead crane technology, operation, inspection, and maintenance.
- Crane construction, types, and operation.
- Troubleshooting common crane malfunctions.
- Insights into maintenance requirements and drive systems.
- Load capacities and rigging procedures.
- Compliance with industry standards to minimize risks and ensure safety.
Objectives
Upon completion of this Overhead Crane training course, participants will be able to:
- Understand the fundamental principles of overhead crane operation and mechanics.
- Identify different types of overhead cranes and their appropriate applications.
- Perform pre-operational inspections and identify potential hazards.
- Understand and apply relevant safety regulations and standards.
- Calculate load capacities and ensure safe lifting practices.
- Operate overhead cranes safely and efficiently.
- Troubleshoot common crane malfunctions.
- Understand the maintenance requirements for overhead cranes.
- Select and use appropriate rigging equipment.
Training Methodology
This Overhead Crane training course will utilize a blended learning approach to maximize knowledge transfer and retention:
- Interactive lectures and presentations.
- Group discussions and case studies of real-world incidents.
- Q&A sessions to address specific participant queries.
- Visual aids, diagrams, and videos to illustrate key concepts.
Organisational Impact
- Reduced risk of crane-related accidents and injuries.
- Improved crane uptime and productivity.
- Enhanced compliance with safety regulations and standards.
- Lower maintenance costs through proactive maintenance practices.
- Increased operator competence and efficiency.
- Demonstrates commitment to employee safety and training.
Personal Impact
- Enhanced understanding of overhead crane operation and safety.
- Improved skills in crane inspection, maintenance, and troubleshooting.
- Increased confidence in operating overhead cranes safely and efficiently.
- Greater awareness of potential hazards and preventative measures.
- Improved career prospects and employability.
WHO SHOULD ATTEND?
This GLOMACS Overhead Crane training course is designed for a wide range of personnel involved with overhead cranes, including:
- Crane Operators
- Maintenance Technicians
- Riggers
- Supervisors
- Safety Officers
- Engineers
- Anyone responsible for the safe operation and maintenance of overhead cranes.
DAY 1
Crane Construction and Types
- Introduction to Overhead Cranes: Terminology, history, applications.
- Crane Construction: Bridge, trolley, hoist, runway, end trucks, etc.
- Crane Types: Bridge cranes, gantry cranes, jib cranes, monorail cranes, etc.
- Crane Classifications: CMAA classifications and their significance.
- Crane Selection: Factors to consider when choosing a crane.
DAY 2
Crane Operation and Safety
- Pre-Operational Inspections: Daily, monthly, and annual inspections.
- Safe Operating Procedures: Lifting procedures, load handling, signaling, etc.
- Crane Controls: Pendant controls, radio controls, cabin controls.
- Load Charts and Capacity Ratings: Understanding and interpreting load charts.
- Safety Regulations and Standards: OSHA, ASME, and other relevant standards.
- Personal Protective Equipment (PPE) for crane operations.
DAY 3
Crane Testing and Load Calculations
- Crane Testing: Proof testing, load testing, and other required tests.
- Load Calculations: Determining load center of gravity, safe working load, etc.
- Sling and Rigging Calculations: Calculating sling angles, tension, and safe working load.
- Understanding the Center of Gravity and its Importance.
- Performing load calculations and interpreting load charts.
DAY 4
Motors, Drums, and Electrical Systems
- Crane Motors: Types of motors used in overhead cranes.
- Drum and Hoist Mechanisms: Wire rope, sheaves, and drum maintenance.
- Electrical Systems: Wiring diagrams, control panels, and electrical safety.
- Troubleshooting Electrical Issues: Identifying and resolving common electrical problems.
- Preventive Maintenance for Electrical Systems.
DAY 5
Frame, Rigging Tools, and Troubleshooting
- Crane Frame and Structure: Inspection and maintenance of the crane structure.
- Rigging Tools: Slings, shackles, hooks, and other rigging equipment.
- Rigging Techniques: Safe rigging practices and procedures.
- Troubleshooting Mechanical Issues: Identifying and resolving common mechanical problems.
- Analyzing past crane accidents and incidents.
- Course Review and Q&A.
- On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates
- Continuing Professional Education credits (CPE) : In accordance with the standards of the National Registry of CPE Sponsor, one CPE credit is granted per 50 minutes of attendance
Endorsed Education Provider
GLOMACS is registered with the National Association of State Boards of Accountancy (NASBA) as a sponsor of continuing professional education on the National Registry of CPE Sponsors. State boards of accountancy have final authority on the acceptance of individual courses for CPE credit. Complaints regarding registered sponsors may be submitted to the National Registry of CPE Sponsors through its website: www.NASBARegistry.org
In Association With
The Energy Training Centre
Our collaboration with Energy Training Centre aims to provide the best training services and benefits for our valued clients
Dubai - UAE
P. O. Box
74653
Tel: +971 (04) 425 0700
Fax: +971 (04) 425 0701
Tax Registration Number: 100270246000003
GLOMACS Training & Consultancy
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