Process Plant Optimisation & Energy Conservation
An Interactive 5-Day Training Course

Process Plant Optimisation & Energy Conservation

Reducing Process Plant Energy and Maintenance Costs

NASBA
Classroom Schedule
Date Venue Fees
15 - 19 Jun 2026 Dubai $ 5,950
03 - 07 Aug 2026 Istanbul $ 5,950
28 Sep - 02 Oct 2026 Dubai $ 5,950
23 - 27 Nov 2026 Dubai $ 5,950
07 - 11 Dec 2026 Cairo $ 5,950
29 Mar - 02 Apr 2027 Dubai $ 5,950
14 - 18 Jun 2027 Dubai $ 5,950
27 Sep - 01 Oct 2027 Dubai $ 5,950
22 - 26 Nov 2027 Dubai $ 5,950
Online Schedule
Date Venue Fees
26 - 30 Oct 2026 Online $ 4,950
05 - 09 Apr 2027 Online $ 4,950
25 - 29 Oct 2027 Online $ 4,950

Introduction

This intensive GLOMACS training course will provide delegates with the required skills to ensure cost effective operation and maintenance for their process plant.  Optimum modes that produce the most efficient results, consistent with safe and reliable operation will be studied in detail.

Plant energy consumption and reliability is the foundation of process plant optimisation. For optimisation benefits to be sustainable, production interruptions must be kept to a minimum, which requires effective management of degradation processes that affect equipment and systems and effective inspection and maintenance strategies, plans and methods. Plant optimisation can be an effective way to achieve improved profitability without the large investment associated with building a new plant. 

This Process Plant Optimisation & Energy Conservation training course will feature:

  • Process Overall Plant Effectiveness (OPE)
  • Best Practices in Operation and Maintenance
  • Business Sustainability and Related Factors
  • Energy Conservation Opportunities
  • Strategies for Improving Plant Profitability

Objectives

By the end of this Process Plant Optimisation & Energy Conservation training course, participants will be able to:

  • Recognize and understand overall plant effectiveness (OPE)
  • Apply the business focus to ensure sustainable plant profitability
  • Appraise the most cost-effective operation and energy saving methods
  • Describe the managerial tools needed to effectively optimize plant operations
  • Implement the most appropriate operation and maintenance strategies
  • Determine and measure key performance indicators (KPIs) for their plant
  • Identify and apply effective procedures to improve those KPIs

Training Methodology

This training course will utilize a variety of proven adult training techniques to ensure maximum understanding, comprehension and retention of the information presented, this includes PowerPoint presentation.

The goals of each participant are discussed to ensure their needs are fulfilled, as far as possible. Questions are encouraged throughout, particularly at the daily wrap up sessions. This provides opportunities for participants to discuss specific issues and, if possible, find appropriate solutions.

Who should Attend?

This Process Plant Optimisation & Energy Conservation training course will benefit all levels of personnel in a process plant environment. It will enable them to understand the design considerations, construction details and operational parameters associated with process heat exchangers.

This GLOMACS Process Plant Optimisation & Energy Conservation training course is suitable to a wide range of professionals but will greatly benefit:

  • Process Plant Supervisors
  • Plant Engineers and Operators
  • Production and Operation Engineers
  • Maintenance Engineers and Technicians
  • Energy Managers & Sustainability Officers focused on carbon footprint reduction.
  • Engineering and Technical personnel involved in improving process plant, petrochemical plant and refinery profitability and energy efficiency
Course Outline
Day 1

The Modern Framework of Plant Effectiveness

  • The New Standard: Defining Overall Plant Effectiveness (OPE) in the Digital Age.
  • Beyond the P&ID: Understanding the link between Plant Physics and Business Profitability.
  • Energy-Maintenance Nexus: How poor maintenance cascades into massive energy losses.
  • Constraints Management: Balancing Production, Environment (ESG), and Economy.
Day 2

Reliability 4.0 & Advanced Improvement Techniques

  • PPR & PPE: Modernizing Process Plant Reliability and Effectiveness metrics.
  • From Reactive to Prescriptive: The evolution of maintenance strategies.
  • The Impact of Variability: How process fluctuations destroy equipment longevity.
  • Root Cause Analysis (RCA) 2.0: Utilizing data logs to prevent recurring failures.
  • Reliability Centered Maintenance (RCM): A business-focused approach to asset care.
Day 3

Energy Transition & Decarbonization Strategies

  • Net-Zero Integration: Aligning process plants with global energy transition goals.
  • Advanced Heat Integration: Moving beyond basic Pinch—Total Site Integration.
  • Circular Energy: Waste heat recovery and the "Hydrogen Ready" plant.
  • Utility System Optimisation: Steam, Compressed Air, and Cooling Water best practices.
  • Overcoming Barriers: Managing the human and technical obstacles to energy programs.
Day 4

Digital Monitoring & Failure Prevention

  • Smart Inspection: Leveraging IoT sensors and Wireless Condition Monitoring.
  • Digital Twins: Using virtual models to predict equipment failure and remaining life.
  • Advanced NDT: Next-gen Non-Destructive Examination for static and rotating equipment.
  • Mitigating "The Big Three": Corrosion, Fatigue, and Erosion in high-pressure systems.
  • Asset Health Indexing: Creating a real-time dashboard for plant-wide health.
Day 5

Strategic Operations & The Future of Maintenance

  • Total Productive Maintenance (TPM): Creating a culture of ownership on the shop floor.
  • Best Practices for Critical Assets: Boilers, Turbomachinery, and Heat Exchangers.
  • Spare Parts & 3D Printing: Modernizing inventory management to reduce CAPEX.
  • Life Cycle Costing (LCC): Making the "Repair vs. Replace" decision with financial data.
  • Course Summary: Developing a 90-day action plan for your facility.
Certificates
  • On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates.
  • Continuing Professional Education credits (CPE): In accordance with the standards of the National Registry of CPE Sponsors, one CPE credit is granted per 50 minutes of attendance.
Providers and Associations

Endorsed Education Provider

NASBA

In Association With

Petroknowledge

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The Energy Training Centre

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Options & Brochure
Related Categories
Maintenance Management & Engineering Mechanical Engineering Oil and Gas
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Frequently Asked Question
GLOMACS offers both online and in-person training options. You can choose from interactive virtual sessions or attend one of our globally located in-person training courses. The flexibility ensures that learning fits your schedule and preferences.
Yes, GLOMACS provides customized training solutions tailored to meet the specific needs of organizations. We work closely with companies to design bespoke training courses that address their unique challenges and objectives.
Our courses are structured to provide a balanced mix of theory and practical application. They typically include presentations, case studies, group discussions, hands-on activities, and interactive Q&A sessions to maximize learning outcomes.
For detailed information about specific courses, including course content, schedules, and instructors, you can visit our website or contact our customer service team. They will be happy to provide all the information you need to make an informed decision.
You can register for a GLOMACS training course by visiting our website, selecting the course of your choice, and following the simple registration process. You can also contact our support team for assistance with the registration process.
Attending a GLOMACS training course offers numerous benefits, including enhanced professional skills, increased employability, industry-recognized certification, networking opportunities with peers and experts, and the chance to apply practical knowledge directly to your workplace.
GLOMACS is a globally recognized leader in professional training and development, with a reputation for delivering high-quality, results-driven training courses. We offer a broad spectrum of training courses taught by expert trainers, flexible delivery options (both online and in-person), and accredited certifications that add real value to your career.

Yes, upon successful completion of any of our training courses, GLOMACS Certificate will be awarded to the delegates. This certificate is a valuable addition to your professional portfolio and is recognized across various industries.

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