Process Plant Optimisation & Energy Conservation

An Interactive 5-Day Training Course

Process Plant Optimisation & Energy Conservation

Reducing Process Plant Energy and Maintenance Costs

NASBA
Classroom Schedule
Date Venue Fees
24 - 28 Nov 2025 Dubai $ 5,950
30 Mar - 03 Apr 2026 Dubai $ 5,950
15 - 19 Jun 2026 Dubai $ 5,950
28 Sep - 02 Oct 2026 Dubai $ 5,950
23 - 27 Nov 2026 Dubai $ 5,950
Online Schedule
27 - 31 Oct 2025 Online $ 3,950
06 - 10 Apr 2026 Online $ 3,950
26 - 30 Oct 2026 Online $ 3,950

Introduction

This intensive GLOMACS training course will provide delegates with the required skills to ensure cost effective operation and maintenance for their process plant.  Optimum modes that produce the most efficient results, consistent with safe and reliable operation will be studied in detail.

Plant energy consumption and reliability is the foundation of process plant optimisation. For optimisation benefits to be sustainable, production interruptions must be kept to a minimum, which requires effective management of degradation processes that affect equipment and systems and effective inspection and maintenance strategies, plans and methods. Plant optimisation can be an effective way to achieve improved profitability without the large investment associated with building a new plant. 

This Process Plant Optimisation & Energy Conservation training course will feature:

  • Process Overall Plant Effectiveness (OPE)
  • Best Practices in Operation and Maintenance
  • Business Sustainability and Related Factors
  • Energy Conservation Opportunities
  • Strategies for Improving Plant Profitability

Objectives

By the end of this Process Plant Optimisation & Energy Conservation training course, participants will be able to:

  • Recognize and understand overall plant effectiveness (OPE)
  • Apply the business focus to ensure sustainable plant profitability
  • Appraise the most cost-effective operation and energy saving methods
  • Describe the managerial tools needed to effectively optimize plant operations
  • Implement the most appropriate operation and maintenance strategies
  • Determine and measure key performance indicators (KPIs) for their plant
  • Identify and apply effective procedures to improve those KPIs

Training Methodology

This training course will utilize a variety of proven adult training techniques to ensure maximum understanding, comprehension and retention of the information presented, this includes PowerPoint presentation.

The goals of each participant are discussed to ensure their needs are fulfilled, as far as possible. Questions are encouraged throughout, particularly at the daily wrap up sessions. This provides opportunities for participants to discuss specific issues and, if possible, find appropriate solutions.

Who should Attend?

This Process Plant Optimisation & Energy Conservation training course will benefit all levels of personnel in a process plant environment. It will enable them to understand the design considerations, construction details and operational parameters associated with process heat exchangers.

This GLOMACS Process Plant Optimisation & Energy Conservation training course is suitable to a wide range of professionals but will greatly benefit:

  • Process Plant Supervisors
  • Plant Engineers and Operators
  • Production and Operation Engineers
  • Maintenance Engineers and Technicians
  • Engineering and Technical personnel involved in improving process plant, petrochemical plant and refinery profitability and energy efficiency
Course Outline
Day 1

Appreciation of Process Plant Effectiveness

  • The Concept of Overall Plant Effectiveness (OPE)
  • Constraints in Optimization Operation, Economy and Environment
  • Relationship Between Business and Plant Effectiveness
  • Effects of Equipment Failures on Business
  • Impacts of Operation and Maintenance on Plant Effectiveness
  • Determination of Process Plant Availability
  • Practical Case Study 
Day 2

Process Plant Reliability and Improvement Techniques

  • Process Plant Reliability (PPR) and Effectiveness (PPE)
  • Calculation of Process Plant Reliability
  • Determination of Process Plant Effectiveness
  • Parameters Influence Plant Reliability
  • Parameters Influence Plant Effectiveness
  • Plant Reliability and Effectiveness Improvement Methods
  • Case Study 
Day 3

Energy Savings Opportunities and Strategies

  • Energy Use in Process Plant and Petrochemical Industry
  • Best Practices in Process Plant Energy Management
  • Heat Integration Methods
  • Pinch Method and Improvement Procedure
  • Thermal Power Plants Energy Saving Options
  • Obstacles for Energy Management Programs
  • Case Study
Day 4

Monitoring and Failure Prevention Methods

  • Methods for Minimizing Static Equipment Failure
  • Strategies for Mitigating Rotating Equipment Down Time
  • Condition Monitoring Methods
  • None Destructive Examination (NDE) Techniques
  • Determination of Equipment Life Time and Remaining Life 
  • Methods for Extending Equipment Cycle and Service Time
  • Detailed Case Study
Day 5

Best Practices in Operation & Maintenance Methods

  • Cost-effective Operation and Maintenance Strategies
  • Piping System, Tanks and Pressure Vessels
  • Heat Exchangers, Boilers and Cooling Towers
  • Turbomachinery: Pumps and Compressors
  • Project and Spare Parts Management and Budgeting
  • Practical Case Study
Certificates
  • On successful completion of this training course, GLOMACS Certificate will be awarded to the delegates.
  • Continuing Professional Education credits (CPE): In accordance with the standards of the National Registry of CPE Sponsors, one CPE credit is granted per 50 minutes of attendance.
Providers and Associations

Endorsed Education Provider

NASBA

In Association With

Frequently Asked Question:

GLOMACS offers both online andperson training options. You can choose from interactive virtual sessions or attend one of our globally locatedperson training courses. The flexibility ensures that learning fits your schedule and preferences.
Yes, GLOMACS provides customized training solutions tailored to meet the specific needs of organizations. We work closely with companies to design bespoke training courses that address their unique challenges and objectives.
Our courses are structured to provide a balanced mix of theory and practical application. They typically include presentations, case studies, group discussions,on activities, and interactive Q&A sessions to maximize learning outcomes.
For detailed information about specific courses, including course content, schedules, and instructors, you can visit our website or contact our customer service team. They will be happy to provide all the information you need to make an informed decision.
You can register for a GLOMACS training course by visiting our website, selecting the course of your choice, and following the simple registration process. You can also contact our support team for assistance with the registration process.
Attending a GLOMACS training course offers numerous benefits, including enhanced professional skills, increased employability,recognized certification, networking opportunities with peers and experts, and the chance to apply practical knowledge directly to your workplace.
GLOMACS is a globally recognized leader in professional training and development, with a reputation for deliveringquality,driven training courses. We offer a broad spectrum of training courses taught by expert trainers, flexible delivery options (both online andperson), and accredited certifications that add real value to your career.

Yes, upon successful completion of any of our training courses, GLOMACS Certificate will be awarded to the delegates. This certificate is a valuable addition to your professional portfolio and is recognized across various industries.

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